The i-MELTER combines the preheating, heating and liquefying melting phases in one melting shaft thanks to its special geometry and its specially adapted burner technology. While return material and ingots are melted quickly in the lower section, the combustion gases simultaneously heat the materials in the shaft area above it. This simple but effective regenerator principle results in considerable savings in fuel consumption and greatly reduces the loss of metal. The molten metal is transferred to the holding bath without turbulence and with little waste and kept there at set holding temperature.

Melting Capacity : 500 Kg/hr to 3000 Kg/hr

Holding Capacity : 1000 Kg to 6000 Kg

Lower Energy Consumption
With self-recuperative & energy efficient furnace design, the specific energy consumption achieved at 580 kwh per tonne of aluminium.

Higher Metal Yield
Innovative melting technology reduces the oxidation losses in the melting zone and the total melting loss in the i-Melter melting chamber is between 0.5% - 1.5%.

Continuous Supply of Molten Metal
Two separate chambers for melting & holding enables continuous tapping of molten metal at constant temperature. Very much suitable for large and continuous casting applications.

Easy to Operate
Furnace System, Burners & charging system are controlled by PLC. Only operation left for the operator to do is to keep the charging metal ready.

The i-MELTER mini is a simpliefied form of i-Melter furnace. It combines the preheating, heating and liquefying melting phases in one melting shaft thanks to its special geometry and its specially adapted burner technology. While return material and ingots are melted quickly in the lower section, the combustion gases simultaneously heat the materials in the shaft area above it. This simple but effective regenerator principle results in considerable savings in fuel consumption and greatly reduces the loss of metal. The molten metal is transferred to the holding bath without turbulence and with little waste and kept there at set holding temperature.

Melting Capacity : 100 Kg/hr to 750 Kg/hr

Holding Capacity : 300 Kg to 1200 Kg

Lower Energy Consumption
With self-recuperative & energy efficient furnace design, the specific energy consumption achieved at 600 kwh per tonne of aluminium.

Higher Metal Yield
Innovative melting technology reduces the oxidation losses in the melting zone and the total melting loss in the i-Melter melting chamber is between 1% - 1.5%.

Continuous Supply of Molten Metal
Two separate chambers for melting & holding enables continuous tapping of molten metal at constant temperature. Very much suitable for large and continuous casting applications.

Easy to Operate
Furnace System, Burners & charging system are controlled by PLC. Only operation left for the operator to do is to keep the charging metal ready.

i-Hold is a non-crucible Top Heated Holding furnace for use molten metal holding in die-casting. This furnace consumes only half the power compared to open crucible furnace. Our Top heated furnaces are well known for its low power consumption, zero maintenance and longer service life.

Holding Capacity : 450 Kg   650 Kg   900 Kg   1200 Kg

Ladling Capacity :   320 Kg   540 Kg   750 Kg   1000 Kg

Heating & Temperature Control
Indofen Top Heating Holding Furnace offers precise heating & temperature control +/- 3 deg C. The furnace heating power is automatically increased when the molten metal charged into the furnace is at lower temperature. Heating elements wound on ceramic tubes are fitted on the roof area inside the furnace. Use of best-quality SSR control guarantees precise temperature control in the furnace.

Refractory Lining
You expect a top heating furnace that consumes less energy & with zero maintenance. The refractory in contact with molten metal is a monolithic castable refractory with non-wetting characteristics. Our furnaces is constructed with top quality refractory to ensure no corrundum growth and high thermal insulation. Non-wetting characteristcs & chamber geometry ensures easy cleaning of the furnace. High-quality, low thermal mass backup insulation to ensure very minimal wall losses.

Easy to Operate
Furnace Heating System is automatically controlled by measuring molten metal temperature and chamber temperature. Ladling Door Operation can be interfaced with the HPDC Machine for better efficiency and easy operation.

Special Helical Flame Guide Combustion chamber making combustion flame to take 3 to 4 revolutions around the crucible before existing to the flue. Thus creating a uniform heat transfer around the crucible in turn reduces melting time & fuel.

Fuel Economy: 40% More Efficient
Melting Time: 35% Faster Melting
Crucible Life: Double (Due to Uniform Crucible heating)

• Upto 40% fuel reduction compared to existing furnaces.
• 35% faster melting than existing furnaces.
• Double Crucible Life: Special design of firing chamber provides uniform crucible heating
• Longer Refractory Life: Special construction with monolithic castable
• Low melting loss: Special Refractory blocks closes crucible lip & prevent flue gases contacting molten metal.
• Waste heat re-utilization using a recuperator to pre-heat combustion air upto 250 deg C

Capacity: 150 kg to 750 Kg
Furnace Type: Stationary/ Hydraulic Tilting
Fuel: LPG/Diesel/Furnace Oil

Indofen employs state-of-the-art technology in offering the best furnace for Aluminium Die Casters. Using innovative heating element design, high quality insulation, branded electrical components ensures high performance throughout the entire life of the furnace.
Capacity: 150 kg to 750 Kg
Furnace Type: Stationary/ Hydraulic Tilting
Heating Elements: 80/20 NiCr ,   Kanthal A1,   Silicon Carbide

• Most Efficient electrical melting & holding furnace.
• Special design using castable refractory.
• High quality Nichrome 80/20 Heating Elements (coil/strip).
• Well engineered heating chamber for increased Crucible life.
• 20% increase in Efficiency compared to conventional furnaces.
• Vertical coil/strip design - Less damage during crucible breakage.
• 50% faster pre-heating time.
• Melitng Units : 0.4 KWH /Kg of Al
• High quality insulation.
• Branded heating elements & electrical components.

Reverberatory furnace are meant for continuous and trouble free melting process for recyclers & alloy makers. Uncompromised engineering serves the way for best & long lasting furnace life. Using well-engineered refractory application, the service life & efficiency of the furnace is way better than other furnaces. Trouble free performance guanranteed throughout the entire life of the furnace.

Furnace Capacity: 5 MT to 60 MT
Combustion System : Regenerative Burner / Cold-Air Burner  

• High quality Monolithic Refractory castable lining & application by higly skilled personnel.
• Well engineered furnace design for maximum service life.
• Uncompromised furnace constructions and material selection.
• Robust Steel Construction with additional reinforcements.
• Trouble free Hydraulic tilting mechanism